Contact Information
- Gat No.359, Near BSNL Tower, Ambethan Road, Chakan, Pune, Maharashtra - 410501
- +91 9657852282
- info@adirajcoating.com
- GSTIN: 27ABCCA9930F1ZN
Industrial-Grade Precision Screen Printing
At ADIRAJ COATING PVT. LTD. (Adiraj Enterprises), our specialized screen printing facility in Chakan, Pune delivers vibrant, high-opacity, and durable graphics engineered specifically for automotive and industrial instrumentation applications.
When applications demand rich color saturation, deep solid blacks, crystal-clear white lettering on dark substrates, and impervious resistance to sunlight fading, screen printing is the undisputed industrial gold standard. By controlling mesh tension, squeegee angle, durometer hardness, and photopolymer emulsion thickness, our technicians produce razor-sharp edges and uniform ink deposits that endure intense thermal cycling, automotive cleaning chemicals, and mechanical abrasion.
Core Technical Strengths
Extreme Color Opacity
Heavy ink deposit ensures high optical density and zero background bleed-through, essential for illuminated gauge clusters.
UV & Weather Immunity
Automotive-grade pigments formulated to resist severe sunlight photo-degradation, chalking, and yellowing over years of service.
Flat & Cylindrical Printing
Capable of executing flawless transfers on sheet substrates, curved instrument bezels, and cylindrical housings.
Rapid In-Line UV Curing
High-intensity UV curing lamps cure ink photopolymerization instantly for immediate downstream assembly and handling.
Technical Specifications & Standards
Screen Printing Parameters
Tier-1 OEM Compliant| Applicable Substrates | Polycarbonate (PC) films, Acrylic (PMMA), ABS, Coated Sheet Metal, Anodized Aluminum, Glass, Powder Coated panels |
| Screen Mesh Types | High-tension monofilament polyester & stainless steel wire mesh (90 to 150 threads/cm) |
| Ink Formulations | High-Solid UV-curable inks, 2-Component Polyurethane systems, Epoxy enamels, Conductive silver/carbon inks |
| Ink Film Thickness | 8 – 15 µm (Microns) for unmatched opacity and tactile durability |
| Cross-Hatch Adhesion | Class 0 / 5B (ASTM D3359) — 100% tape adhesion pass with zero flaking along lattice intersections |
| Operating Temperature Range | -40°C to +120°C continuous temperature endurance |
| Chemical Resistance | Immune to mineral spirits, automotive fuels, grease, isopropyl alcohol, and commercial cleaning solvents |
| Curing Methods | UV-mercury / UV-LED curing conveyors or continuous thermal air convection tunnels |
Standard Operating Procedure
Photopolymer Stencil Prep
High-resolution positive films expose diazo photopolymer emulsions onto tensioned mesh for sharp stencils.
Substrate Clamping & Alignment
Vacuum-assisted fixture tables hold parts in micro-calibrated alignment to prevent shifting during print strokes.
Squeegee Ink Application
Precision polyurethane squeegee blades sweep across the stencil at calibrated pressure, depositing uniform ink.
UV Curing & Verification
Components pass through UV radiation chambers for instantaneous polymerization, verified by cross-hatch checks.
Key Automotive & Industrial Applications
- Automotive Instrument Cluster Dials & Speedometers
- Polycarbonate Front Fascia Overlays & Membranes
- HVAC Climate Control Backlit Graphics
- Industrial Control Desk Warning & Instruction Panels
- Commercial Vehicle Exterior Decals & Safety Markings
- Electric Vehicle Dashboard Informational Overlays
- Metal Nameplates & Serialized Machine Identification
- Backlit Bezel Rings & Pushbutton Graphic Inserts
Finished Screen Printing Process & Samples
High-definition photographs of components processed in our Chakan industrial plant:
